AuditCore · Health & Safety
Health & Safety

Health & Safety Audit Software for Food Manufacturing

By Anthony Oakes, Founder · Updated September 2026 · 7 min read

Health and safety audit software manages the full cycle of workplace safety inspections and audits: scheduling them against a framework such as ISO 45001 or HSG65, capturing findings on site, and tracking each finding through root cause analysis to an independently verified close-out. It differs from a checklist app in that the finding, not the checklist, is the unit of work.

In most UK food factories, food safety runs on a system and health and safety runs on a shared drive. Not because anyone decided that — because food safety has an external auditor arriving every year and H&S usually does not. The result is a manager who can trace any BRC non-conformance through its full lifecycle in minutes, and who cannot say whether last quarter’s safety tour actions were ever closed.

The job nobody resourced

Health and safety at a food site is rarely a full-time role. It sits with the Technical Manager, the Operations Manager, or a SHE manager covering three sites from a car. Whoever holds it inherits a real legal duty, a genuine risk of someone getting hurt, and — almost always — no system.

Findings that go nowhere

A safety tour fills a clipboard. The findings get typed into a spreadsheet, emailed to a supervisor, chased twice. Nobody records that the guard was refitted, so the same finding appears next month.

No answer to “are we improving?”

At the annual review you can report accident numbers. You cannot show whether the same three causes keep recurring, because each tour lives in its own file.

Two systems, one site

Food safety findings sit in a proper register with root cause and verification. H&S findings sit in Excel. Same factory, same supervisors, two standards of evidence.

Nothing to show an inspector

An HSE visit or an insurer’s survey asks for a documented, followed system. A folder of completed checklists proves the checks happened. It does not prove anything was fixed.

Incidents without root cause

Near misses get reported on paper slips. The investigation stops at “not paying attention”, so the underlying condition survives and produces the next one.

Statutory dates in someone’s head

LOLER, PSSR, LEV, PAT, fire equipment — all on fixed legal cycles, all typically in a calendar reminder owned by one person who is now on leave.

Why generic inspection apps only get you halfway

The obvious fix is a checklist app. They are good at what they do: build a form, hand out tablets, collect photos. Plenty of food sites use one for safety tours and it is a clear improvement on paper. Where they stop short is everything after the checklist:

Paper, checklist app, or audit system

CapabilityPaper / spreadsheetGeneric checklist appAuditCore
Safety tours on a tablet Clipboard Yes Yes, offline-capable
ISO 45001 question set pre-loaded~ Build it yourself 21 sections, 81 questions
HSG65 question set pre-loaded~ Build it yourself 12 sections, 56 questions
Annual programme with clause coverage Calendar reminders Schedules a form, not coverage Built against the framework
Findings become tracked non-conformances Manual transcription~ Simple actions Automatic, clause-linked
Root cause required before close-out Two-phase CAPA
Independent verification of close-out~ Rarely enforced Separate verifier required
Food safety and H&S in one register Two systems H&S only One register, filter by discipline
Priced per site, not per user Usually per seat Per site, all features

What you get on day one

H&S is not a separate product or a paid module. It appears in the same AuditCore subscription, alongside the food safety standards you already run.

ISO 45001:2018 audit standard21 sections · 81 questions
HSG65 (HSE Plan, Do, Check, Act)12 sections · 56 questions
H&S inspection templates9 templates · 140 items
Templates includedSafety Tour · Fire · Machinery & Guarding · Manual Handling · COSHH · Work at Height · Slips, Trips & Falls · PPE · Welfare
Corrective action workflowShared with food safety
Additional costNone — included in the site subscription

Pick the framework that fits

ISO 45001 is the international management system standard. You do not need to be certified to audit against it, and most food sites never will be — but its structure covers exactly the ground an inspector or insurer probes: hazard identification, worker consultation, competence, emergency preparedness, incident investigation.

HSG65 is the HSE’s own framework, organised as Plan, Do, Check, Act. It is lighter, written in plain English, and free to reference. For a single site with no certification ambitions it is usually the more honest starting point — here is what auditing against it actually involves.

The same discipline you already apply to food safety

This is the part that is hard to buy and hard to build. A finding raised on the shopfloor becomes a non-conformance with a severity, an owner and a due date. Closing it takes two stages — the immediate correction, then the root cause and the preventive action that stops recurrence. Someone other than the person who fixed it has to verify it is genuinely closed.

Food sites already do this for food safety because BRC requires it. Applying the same rigour to a defeated guard or a blocked fire exit is not extra work. It is the same workflow pointed at a different risk.

The short version

If your safety tours already happen but the findings die in a spreadsheet, the gap is not inspection — it is everything after. AuditCore runs H&S audits and inspections through the same programme, register and verified close-out as your food safety work, in one subscription, priced per site.

What AuditCore is not

It is an audit, inspection and corrective action system. It is not a full EHS platform, and pretending otherwise would waste your trial.

It does not deliver e-learning or hold training certificates, store occupational health or health surveillance records, issue permits to work, or submit RIDDOR reports to the HSE. If those are your main requirement, buy a dedicated EHS suite. If your problem is that nobody can prove last quarter’s safety actions were closed, this is built for that.

Start here

Outgrown iAuditor’s free plan?

What the SafetyCulture free tier costs once you pass 10 users, and why per-seat pricing works against a safety programme.

Safety tour checklist

The 20 items worth walking every week, free to copy, with how often to run each one.

HSG65 audit checklist

What the HSE’s Plan, Do, Check, Act framework asks for, section by section.

Frequently asked questions

Do I need ISO 45001 certification to use an H&S audit system?
No. Most UK food manufacturers are not certified to ISO 45001 and have no plans to be. The standard is still useful as a structure for an internal audit programme, because it covers the ground an HSE inspector or an insurer would ask about. HSG65 — the HSE’s own Plan, Do, Check, Act framework — is the lighter alternative and is free to reference. AuditCore ships both, so you can run a structured programme without certifying against anything.
What is the difference between a safety tour and an H&S audit?
A safety tour is a frequent walk-round looking at conditions on the day — housekeeping, guarding, PPE, obvious hazards. An H&S audit is a periodic examination of whether the management system itself works: are risk assessments current, is training recorded, are incidents investigated to root cause. Tours find the symptom, audits find the reason it keeps happening. A credible programme needs both, at different frequencies.
Can one system handle both food safety and health and safety?
Yes, provided the two stay distinguishable. The underlying workflow is the same — find a problem, assign it, correct it, establish the root cause, verify it is closed. What differs is the question set and the vocabulary. AuditCore keeps food safety and H&S in one register with a discipline filter, so a site manager can see everything open across both, or narrow to one, without running two subscriptions.
Does AuditCore cost extra for health and safety?
No. Pricing is per site and every feature is included, so adding H&S audits and inspections does not change the subscription. Pricing starts at £59 per site per month and is banded by team size, not by module.
Is AuditCore a replacement for a full EHS platform?
No, and it is not sold as one. AuditCore covers audits, inspections, findings and corrective actions. It does not deliver e-learning, hold occupational health records, issue permits to work or submit RIDDOR reports to the HSE. If those are your primary requirement, a dedicated EHS suite is a better fit. If your problem is that safety tour findings are lost in a spreadsheet, this is built for that.

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Anthony Oakes — Founder, AuditCore 30 years in UK food manufacturing. Six Sigma Black Belt, Advanced HACCP Level 4, IRCA Lead Assessor. AuditCore is built from the audits he has run and sat.